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HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer

6 DOF Robotic Arm Welding Machine

50KG Robotic Arm Welding Machine

AC Servo Sheet Metal Spot Welder

Place of Origin:

China

Brand Name:

Hwashi

Certification:

CCC,CE,ISO

Model Number:

HS-R8-06

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Product Details
After-sales Service Provided:
Engineers Available To Service Machinery Overseas
Name:
Spot Welding Robot
DOF:
6
Driving Mode:
AC Servo Droving
Effective Load (kg):
6/8/10/20/50/165KG
Repeat Positioning Accuracy (mm):
±0.05 / ±0.03
Motion Range (°):
±170° / ±180°
Max Speed (°/S):
450
Serve Life:
10 Years
Payment & Shipping Terms
Minimum Order Quantity
1/set
Price
$10000-20000
Packaging Details
Wooden seaworth package
Delivery Time
30 work day
Payment Terms
L/C, T/T, Western Union
Product Description

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer

 

HWASHI six-axis welding industrial robot can be combined with MIG welding machine, TIG welding machine, Spot welding,Aluminium welding machine and laser welding machine.

 

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 0

Project Background: Galvanized Steel Drawer Spot Welding Robot Unit (Applied in one of the famous furniture company in U.S.)

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 1

 

Customer Requirement

1. Use robot to replace labor force for welding. Manual loading and unloading of product. One time fixing of the product onto the fixture.

2. Workpiece material: galvanized steel, wall thickness: 0.8-1.2mm; Size: 584x400mm

3. The workpiece should be welded alternately on overlap sides and request to reduce the deformation. The flatness of the workpiece should be +/-1mm.

4. Try to make Less mark on the outer surface of the product.

 

Welding Sample

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 2

 

Solutions

1. The complete welding robot system includes one set of HS-R6-165 2.5m arm length robot, 1 set of MF DC spot welding gun, 2 sets of fixed table and fixture and 1 set of water chiller, etc.
2. In order to guarantee the stability and consistency of welding quality, we suggest to equip with MF DC spot welding gun with the advantages of stable current output and light in weight.
3. In order to make the outer surface of the product with less mark, we adopt the flat shape electrode for outer side, and round shape electrode for inner side.
3. Automatic welding is carried out by a six-axis robot. The cylinders or fast clamps are used to fix the position of the product with the lever principle to ensure the positioning requirements of automatic welding of the robot, so as to ensure that it can be welded to each part of the product. According to the requirements of production efficiency, two sets of fixed table are designed, one for loading and unloading of the workpiece, and the other for welding.

 

Application Effect

1. Double-station fixed table layout can realize long time continuous welding, welding efficiency and welding quality has been significantly improved;

2. The fixed table realizes the workpiece clamping at one time, and automatically realizes the alternating welding of product, so that the deformation is effectively controlled.

3. This machine can achieve automatic welding with manually loading material. It can also improve the welding quality and welding efficiency. What’s more, it can reduce the production cost. The problem of unstable quality and low production efficiency caused by pure manual operation has been solved.

4. Robot replace manual welding. Welding industry is a high-risk industry, high temperature, arc light and welding smoke have a certain impact on the physical and mental health of workers;

5. It is an inevitable trend to use robots to replace welding robots in welding, which is not only the promotion of the market, but also the requirement of technological upgrading.

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 3

 

Workflow

1) Manual loading of the workpiece to the fixture in Station 1 fixed table;

2) Start welding;

3) The robot and welding machine will do welding on the workpiece according to the presetting program;

4) Welding completed;

5) While the station 1 is being welded, station 2 is being loaded and fixed the work piece synchronously. Two stations work alternately.

6) Cycle working

 

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 4HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 5HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 6

Model
HS-R6-08
HS-R6-10
HS-R6-20
HS-R6-50
HS-R6-165
DOF
6
Driving Mode
AC Servo Driving
Effective Load
8KG
10KG
20KG
50KG
165KG
Repeat Accuracy
±0.05mm
Working radius
1400mm
1589mm
1595mm
1950mm
2483mm
Weight
180KG
180KG
290KG
600KG
1300KG
Motion Range(°)
J1
±170
±170
±170
±180
±180
J2
±120~-85
±120~-80
±132~-95
±130~-90
±80~-60
J3
±85~-165
±85~-165
±73~-163
±75~-210
±80~-190
J4
±180
±180
±180
±360
±360
J5
±135
±135
±133
±115
±115
J6
±360
±360
±360
±360
±360
Max Speed(°/s)
J1
130
130
147
158
100
J2
130
130
100
149
90
J3
130
130
135
130
104
J4
270
270
300
215
144
J5
170
170
198
251
160
J6
455
455
194
365
215
Power
4KVA
4KVA
6KVA
14KVA
31KVA
Voltage
380V or 220V
Frequency
50Hz or 60Hz

 

Robot Welding Processes

HWASHI robots provide maximum workina range and canbe installed from multiple andles to improve the flexibility of the system, The mechanical arm can instal various types of welding torches. arious welding power sources can be matched to meet diferent weldingrequirements and realize various welding processes.

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 7

Provide different types of welding positioner


1. it can work in coordination with the robot to ensure constant welding speed and attitude and provide higher welding quality.

2. Use imported servo motor with high precision reducer, high rotary accuracy, accurate positioning, and strong bearing capacity.

3. By turning the workpiece fixed on the worktable to the required welding angle.

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 8

Provide the 7th axis of the customized machine

 

1. Increase the working range of the robot to solve the disadvantages of limited working range caused by limited movement range of the robot.

2. Robot slide rail installation: the robot can walk alone or walk with matching welding power supply and robot control cabinet as a whole according to the on-site working conditions of customers.

3. Special protective mechanism to prevent welding spatter or dust in the air which will cause bad impact of precision parts.

4. In order to adapt to the different conditions of different customers, be able to do different configuration and installation for customer.

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 9

Robot Integration

In addition to HWASHI robot systems, we can also integrate with international brands of robot to provide complete welding robot solutions.

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 10

Robot Cases and Welding Sample

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 11

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 12

 

Welding Robot Applications

Welding robot can weld iron, stainless steel, galvanized pipes, plates, wires, tubes, and small and large workpieces can be robotically welded with good and beautiful welding effect

HWASHI 165KG Payload Resistance Spot Welding Robot for Mild Steel Drawer Galvanized Steel Drawer 10

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