This condenser welding special machine is customized for welding condenser as well as wire mesh. According to the product specification provided by your company, and in order to increase efficiency and production rate, the machine is designed as two feeding fixture system, automatic mobile system, automatic welding system, and cooling system. Be able to weld two pieces of condenser at the same time so as to increase efficiency. The welding cycle would be 20 sec/pc.
Continuous welding condenser or wire mesh. This condenser welding special machine is customized for welding Wire And Bundy Tube condenser with automatic wire feeding system, automatic mobile system, automatic welding system, and cooling system.
1. Main Body:Because of the dense and horizontal wire rod, the integrated reinforced gantry type of main body is designed. Adopt the vertical stress main body. This machine is made of good quality of thicken steel plate to ensure the intensity and stability of the main body. The machine is equipped with slide guide to provide stress supporting point and working platform for other actions. In order to put two sets of welding fixtures on the machine, the effective welding width is 1300mm while the welding length is 1000mm.
2. Power Source: Adopt medium frequency inverter welding source. Duty cycle rate reaches 50%. The three-phase power supply is under rectifying through a special inverter and converted to 1000Hz AC voltage and then be transmitted to a medium frequency transformer to be rectified so as to provide DC welding current. Compare with general AC pulse power supply, this kind of power source could be fast and precisely adjusted. Small impact to the power grid and lower requirement for the power grid compare with the single-phase welder of the same capacity.
3. Row Welding Structure: 6 sets of welding electrodes are installed on the beam and equipped with slide guide that could move horizontally. It is convenient to adjust the distance of welding spot so it is suitable for welding the work pieces with different pinch. The welding program of row welding electrode is flexible and various kinds of welding programs are available. So you could choose to weld from the middle to the sides or from the sides to the middle or single welding. Truly achieve the stable, reliable and good consistency of welding effect.
4. Cooling System: Resistance welder will generate lots of heat during the process of welding. The source of heat may be from: the welding of electrode and work piece or the working of components like silicon controlled and welding transformer. In order to protect the working life of components and control the softening temperature of welding electrode to ensure the reliability of welding, it is designed to adopt the cooling water cycle to take away the heat. The air-cooled type of cooling water is adopted. Through the refrigerating system of cooling-water machine, the temperature of water is forced to cool down to the preset temperature. The purpose of cooling water cycle is achieved through the water pump of cooling-water machine and water storage box.