Hwashi Industrial Welding Robots 1.4m Arm Length For Stainless Steel Well Lid

Hwashi Industrial Robot Stainless Steel Well Lid Welding Robot

HWASHI six-axis welding industrial robot can be combined with MIG welding machine, TIG welding machine, Spot welding,Aluminium welding machine and laser welding machine.

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Project Background: Stainless Steel Well Lid Welding Robot Unit (Applied in one of the famous well manufacturer in India)

Customer Requirement
1. Use robot to replace labor force for welding. Manual loading and unloading of product. One time fixing of the product onto the fixture.
2. Workpiece material: iron steel, wall thickness: 0.8-1.2mm; Size: 300x300mm or 600x600mm
3. The workpiece should be welded alternately on front side and back side and request to reduce the deformation.
4. The front well lid and back well lid will be welded in separate robot. Accept to weld the well lid in several steps.

Welding Sample

Solutions

1. The complete welding robot system includes 2 sets of HS-R6-08 1.4m arm length robot, 2 sets of 350A MIG welding machine, 2 sets of automatic anti-collision welding gun, 4 sets of one-axis vertical rotation positioner, 2 sets of welding gun cleaner, and 4 sets of welding fixtures, etc.
2. In order to guarantee the stability and consistency of welding quality, we suggest to equip with welding gun cleaner device.
3. Automatic welding is carried out by the six-axis robot MIG welder. The cylinders or fast clamps are used to fix the position of the product with the lever principle to ensure the positioning requirements of automatic welding of the robot, so as to ensure that it can be welded to each part of the product. According to the requirements of production efficiency, two sets of one axis positioner are designed, one for loading and unloading of the workpiece, one for welding.

Application Effect

1. The double-station positioner layout can realize long time continuous welding, welding efficiency and welding quality has been significantly improved;
2. The positioner realizes the workpiece clamping at one time, and automatically realizes the alternating welding of the four corners of product, the deformation is effectively controlled.
3. This machine can achieve automatic welding with manually loading material. It can also improve the welding quality and welding efficiency. What’s more, it can reduce the production cost. The problem of unstable quality and low production efficiency caused by pure manual operation has been solved.
4. Robot replace manual welding. Welding industry is a high-risk industry, high temperature, arc light and welding smoke have a certain impact on the physical and mental health of workers;
5. It is an inevitable trend to use robots to replace welding robots in welding, which is not only the promotion of the market, but also the requirement of technological upgrading.

Workflow

1) Manual loading of the workpiece to the fixture in Station 1 fixed table;

2) Start welding;

3) The robot and welding machine will do welding on the workpiece according to the presetting program;

4) Welding completed;

5) While the station 1 is being welded, station 2 is being loaded and fixed the work piece synchronously. Two stations work alternately.

6) Cycle working

Robot Welding Processes

HWASHI robots provide maximum workina range and canbe installed from multiple andles to improve the flexibility of the system, The mechanical arm can instal various types of welding torches. arious welding power sources can be matched to meet diferent weldingrequirements and realize various welding processes.

Provide different types of welding positioner

1. it can work in coordination with the robot to ensure constant welding speed and attitude and provide higher welding quality.

2. Use imported servo motor with high precision reducer, high rotary accuracy, accurate positioning, and strong bearing capacity.

3. By turning the workpiece fixed on the worktable to the required welding angle.

Provide the 7th axis of the customized machine

1. Increase the working range of the robot to solve the disadvantages of limited working range caused by limited movement range of the robot.

2. Robot slide rail installation: the robot can walk alone or walk with matching welding power supply and robot control cabinet as a whole according to the on-site working conditions of customers.

3. Special protective mechanism to prevent welding spatter or dust in the air which will cause bad impact of precision parts.

4. In order to adapt to the different conditions of different customers, be able to do different configuration and installation for customer.

Robot Integration

In addition to HWASHI robot systems, we can also integrate with international brands of robot to provide complete welding robot solutions.

Robot Cases and Welding Sample

Welding Robot Applications

Welding robot can weld iron, stainless steel, galvanized pipes, plates, wires, tubes, and small and large workpieces can be robotically welded with good and beautiful welding effect