Place of Origin:
China
Brand Name:
HWASHI
Model Number:
WL-SQ-MF160Kx6
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Hwashi IBC Cage Frame Automatic Production Line Bearing-enabled Chemical Plant Machine Plc-controlled Chemical Processing Line
Intelligent Control System: Equipped with an intelligent control system, it automatically adjusts welding parameters, ensuring consistency and reliability in every welding point.
Modular Design: The machine adopts a modular design for easy maintenance, upgrades, and enhanced production line flexibility.
Adaptive Welding: Exhibiting adaptability to various sizes and shapes of iron tube cages, the machine extends its applicability across a wide range.
Efficient Energy Consumption: Employing advanced welding technology and materials, it ensures a high-efficiency energy-to-consumption ratio, demonstrating environmental consciousness and aligning with sustainable development trends.
User-Friendly Interface: Featuring an intuitive user interface, the machine simplifies operation, reduces training costs, and enhances operational efficiency.
Features:
1) Welding Efficiency: 50sec/pc
2) Welding Source: 4 sets MF DC Power Source
3) Feeder Platform Option: Single Layer or Double Layer
4) Unloading System Option: Manual Unloading or Automatic Mechanical Arm Unloading
Production Capacity: 50sec/pc
Main weld Frame
Four sets of MF transformers are employed to regulate six sets of welding electrodes, ensuring optimal welding quality for each welding point. The bilateral piano-style welding technique expedites the welding process significantly. Each metallic grid mesh can be completed within one minute.
The design incorporates upper and lower air cylinders to guarantee a flat welding position. Additionally, the welding electrodes feature a screw design, enhancing durability with each use.
Six-Head IBC Frame Automatic Welding Machine
The welding power system is engineered with precision, featuring four sets of advanced MF DC power sources. This sophisticated design enables the simultaneous execution of welding at six different spots, showcasing a remarkable capacity for multitasking. Introducing a dual-layer fixture feeder enhances operational efficiency – while one fixture is actively engaged in the welding process, the other can seamlessly load materials, ensuring a continuous and streamlined workflow.
Flat Tube Mesh and Firm Welding Qualit
The welding apparatus seamlessly transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 60 seconds, underscoring both speed and precision in the fabrication of each flat mesh.
Vertical Double Station IBC Frame Bending Machine
The IBC cage frame dual-station bending machine undergoes comprehensive processing to guarantee not only high precision in bending but also stable operations and remarkable efficiency.
Bend the Flat Mesh into Square Shape
The bending machine expertly transforms the flat mesh into a precisely squared frame. Achieving the bending process in approximately 20-25 seconds highlights the machine's efficiency and rapid production capability.
Bending Beam
CNC processed bending beam is used to ensure the bending angle.
Each mold on the bending beam can be adjusted upward and downward for about 3mm to increase bending range.
120 degree mold design made each bending angle more smooth.
Bending Frame
The machine frame boasts a robust rectangle design, featuring thicker steel columns and a door-shaped cover panel, ensuring exceptional firmness and stability.
Hydraulic Pressure Station
Specifically designed for bending pallet tank meshes, the IBC bending machine expertly shapes them into rectangular frames with precise dimensions of (1200±5mm)×(1000±5mm). This hydraulic-powered station guarantees optimal bending performance.
IBC Cage Frame Locking Machine
The IBC cage frame locking machine is meticulously crafted as a cohesive unit, boasting exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency during operation.
Locking Efficiency and Quality
Adjustable Clinching Arm:
Tailored to different IBC metallic cage designs, the adjustable clinching arm widens the machine's working range.
The hydraulic and pneumatic design of the clinching arm enhances machine efficiency.
The clinching arm is also engineered for the automatic joining of the two sides of the pipe.
Hydraulic Clinching Mold:
Featuring a hydraulic system, the clinching mold creates tight clinching spots for the pipe, preventing the metallic cage from cracking.
Hydraulic Pressure Station:
Equipped with an auto-sending device, the hydraulic pressure station ensures a smooth and efficient production process for metallic cages.
IBC Cage Frame Hole Making and Punching Machine
IBC cage frame hole making and punching machine is used to form the hole on the frame, so the complete frame can be fixed on the base frame.
Hole Making Efficiency and Quality
The hole making and punching machine is using hydraulic force. It will takes about 25-30sec to complete the complete process.
a. Pressing heads with pressing mold
b. Hydraulic station
c. Punching head locating panel
Left-right, forward-backward adjustable loacing panel can make the punching position in a wider using range.
IBC Cage Base Frame Welding Machine
The base frame welding machine design adopts horizontal structure and 7 welding heads for completing the welding of base frame.The operator only need to load and unload the product. The machine will do the welding automatically.
Product Features:
1. The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only need to load.
2. Welded pallet will be unload automatically. The machine will do the welding automatically.
3. It adopts 3 sets of MF DC 250KVA power. The machine helps to increase product quality and production rate, lower the production cost.
4. Solve the problem of unstable welding quality caused by manual work. Higher production rate and automation level.
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Product Name
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IBC frame production line
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Style
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single row /double row
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Max welding width
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1200mm
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Max welding length
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4250mm
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Brand
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Hwashi
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Colour
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blue/yelllow/custom
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Equipped Power
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350kVA/400kVA
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Place of Product |
Zhejiang Province,China
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Voltage
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3p 380V
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Material
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Galvanized Pipe
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Tickness of the pipe
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1-2mm
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duty cylce
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20%
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Diameter of the pipe
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14-20mm
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Frequency
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50HZ/60HZ
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pipe loading method
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manual/2 labors
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Cable size
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≥70mm3
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working capacity
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350-450(480-550) pcs/8 hours
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air pipe size
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G1
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labor demand
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2-3 labors
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Water pipe size
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G1 1/4
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Product Features-Tank Sending System:
1. This system is suitable for factories that separate the blowing machine workshop and the cage workshop.
2. The test tanks are transported by the conveyor to the cage workshop. No human intervention required.
3.Tank Sending System
4.IBC Bended,Clinching and Punched Cage Placement Area
5.Welded Pallet Stocking Area
6.Auto Pallet Assemble Path
7.Pallet Welding
8.Rotating Cage and Pallet Assemble AreaSafe Passage
9.Pallet Plate Stocking Area/ Auto Feeding
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