Hwashi Wire Mesh Welding Machine Elevate Production Efficiency
1. Product Introduction
Hwashi Wire Mesh Welding Machine is a high - performance industrial solution engineered to revolutionize wire mesh production. Designed for precision, speed, and reliability, it caters to diverse manufacturing needs—from construction - grade reinforcement meshes to custom - designed wire products. Whether you’re fabricating fencing, shelving units, or architectural wire panels, this machine streamlines operations to boost productivity.
2. Core Advantages for Production Streamlining
2.1 Automated Precision Welding
Multi - Head Welding Technology: Equipped with 8–24 independent welding heads (configurable), the machine simultaneously welds multiple contact points. This cuts welding cycles by up to 60% compared to single - head systems, ensuring uniform, high - strength welds on materials like stainless steel (304/316), low - carbon steel, and aluminum alloys.
Intelligent Positioning: A servo - driven X/Y axis system (positioning accuracy ±0.1mm) aligns wires precisely, eliminating manual errors. The integrated vision system auto - adjusts for wire diameter variations (1–8mm), guaranteeing consistent mesh patterns.
2.2 Adaptive Process Control
Smart Parameter Management: Via a 10 - inch touchscreen HMI, save/recall up to 200 welding programs. Adjust current (5,000–30,000A), time (10–500ms), and pressure (50–800N) in real - time to handle diverse wire thicknesses and mesh densities.
Energy - Efficient Operation: Utilizes an IGBT inverter power supply, reducing energy consumption by 25% vs. traditional transformers. The capacitor discharge mode minimizes heat - affected zones, preserving material integrity for delicate or high - precision meshes.
3. Technical Specifications
Parameter
Detail
Application Fit
Power Supply
380V ± 10%, 50/60Hz, 75–150KVA
Heavy - duty industrial production
Welding Speed
Up to 120 meshes/hour (3×3m size)
Large - scale manufacturing
Mesh Size Range
5×5mm to 100×100mm (customizable)
Construction, fencing, automotive
Wire Diameter
1–8mm (steel/stainless steel)
Reinforcement meshes, wire baskets
Control System
PLC + HMI with IoT Connectivity
Remote monitoring, data analytics
4. Industry - Specific Applications
Construction: Weld rebar meshes, precast concrete reinforcements, and building facades with uniform strength.
Agriculture: Fabricate livestock fencing, greenhouse supports, and storage cages with durable welds.
Automotive: Produce battery grids, engine compartment shields, and custom wire components for vehicles.
5. Why Choose Hwashi?
Reliability: Backed by 20+ years of welding equipment expertise, the machine features a robust steel frame and wear - resistant electrodes (service life ≥80,000 welds).
Scalability: Modular design allows adding welding heads, wire feeders, or automation modules to match growing production demands.
Support: 24/7 technical assistance, 1 - year full warranty, and free software updates ensure seamless operation.