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High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique

High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique

Place of Origin:

China

Brand Name:

HWASHI

Certification:

CE/CCC/ISO

Model Number:

WL-SQ-MF160Kx6

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Product Details
Product Name:
Hwashi Factory IBC Grid Welding Machine, IBC Wire Mesh Machine,IBC Frame Bending Machine, IBC Totes Production Line
Certification:
ISO9001
Type:
Tank Container
Weight:
2000kg
Water Pipe Size:
G1 1/4
Warranty:
12 Months
Specification:
CE/CCC
HS Code:
Standard Export Packing
Payment & Shipping Terms
Minimum Order Quantity
1 set
Price
negotiation
Packaging Details
sea worthy wooden package
Delivery Time
60 working days after received your payment
Payment Terms
L/C, T/T
Supply Ability
50 sets per month
Product Description

Hwashi High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique

The Hwashi IBC Grid Welding Machine is a high - performance device designed for the efficient production of IBC (Intermediate Bulk Container) grids.​

  • Structural Design: It features a reinforced gantry structure, which offers high rigidity and ensures stable running during operation. This robust construction can withstand the rigors of continuous use, minimizing vibrations and ensuring precise welding results.​
  • Welding Power System: Equipped with a medium - frequency inverter power supply system, it is highly energy - efficient, saving electricity during the welding process. The machine has 6 sets of welding heads and 6 sets of power supply systems. Each single - point welding current can be adjusted independently. This allows for precise control over the welding process, ensuring the reliability of each welding spot. Whether welding thin or thick materials, the machine can adapt to different requirements.

Features: 

  • Material Compatibility: It can work with a variety of materials such as aluminum, stainless steel, mild steel (MS), and galvanized steel. This wide range of material compatibility makes it suitable for different applications, whether it's for the food - grade IBCs (where stainless steel might be preferred for its hygiene properties) or for more general - purpose industrial IBCs (where mild steel or galvanized steel could be used).​
  • Welding and Mesh - Forming Capabilities: The machine is designed to transform wires into high - quality meshes. The welding process is highly precise, ensuring that the wire mesh has strong joints and a uniform structure. It can produce meshes with different specifications, meeting the diverse needs of IBC manufacturers. For example, it can create meshes with different wire diameters and mesh sizes, depending on the requirements of the IBC's strength and functionality.

High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique 0
Production Capacity: 50sec/pc  

Main weld Frame

Four sets of MF transformers are employed to regulate six sets of welding electrodes, ensuring optimal welding quality for each welding point. The bilateral piano-style welding technique expedites the welding process significantly. Each metallic grid mesh can be completed within one minute.

The design incorporates upper and lower air cylinders to guarantee a flat welding position. Additionally, the welding electrodes feature a screw design, enhancing durability with each use.

High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique 1High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique 2

Six-Head IBC Frame Automatic Welding Machine
The welding power system is engineered with precision, featuring four sets of advanced MF DC power sources. This sophisticated design enables the simultaneous execution of welding at six different spots, showcasing a remarkable capacity for multitasking. Introducing a dual-layer fixture feeder enhances operational efficiency – while one fixture is actively engaged in the welding process, the other can seamlessly load materials, ensuring a continuous and streamlined workflow.

Flat Tube Mesh and Firm Welding Qualit
The welding apparatus seamlessly transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 60 seconds, underscoring both speed and precision in the fabrication of each flat mesh.

High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique 3High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique 4

Vertical Double Station IBC Frame Bending Machine

The IBC cage frame dual-station bending machine undergoes comprehensive processing to guarantee not only high precision in bending but also stable operations and remarkable efficiency.

Bend the Flat Mesh into Square Shape

The bending machine expertly transforms the flat mesh into a precisely squared frame. Achieving the bending process in approximately 20-25 seconds highlights the machine's efficiency and rapid production capability.

Bending Beam

  1. CNC processed bending beam is used to ensure the bending angle.

  2. Each mold on the bending beam can be adjusted upward and downward for about 3mm to increase bending range.

  3. 120 degree mold design made each bending angle more smooth.

Bending Frame

The machine frame boasts a robust rectangle design, featuring thicker steel columns and a door-shaped cover panel, ensuring exceptional firmness and stability.

Hydraulic Pressure Station

Specifically designed for bending pallet tank meshes, the IBC bending machine expertly shapes them into rectangular frames with precise dimensions of (1200±5mm)×(1000±5mm). This hydraulic-powered station guarantees optimal bending performance.

High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique 5High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique 6

IBC Cage Frame Locking Machine
The IBC cage frame locking machine is meticulously crafted as a cohesive unit, boasting exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency during operation.

Locking Efficiency and Quality

Adjustable Clinching Arm:

Tailored to different IBC metallic cage designs, the adjustable clinching arm widens the machine's working range.
The hydraulic and pneumatic design of the clinching arm enhances machine efficiency.
The clinching arm is also engineered for the automatic joining of the two sides of the pipe.
Hydraulic Clinching Mold:
Featuring a hydraulic system, the clinching mold creates tight clinching spots for the pipe, preventing the metallic cage from cracking.

Hydraulic Pressure Station:
Equipped with an auto-sending device, the hydraulic pressure station ensures a smooth and efficient production process for metallic cages.

High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique 7High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique 8

IBC Cage Frame Hole Making and Punching Machine
IBC cage frame hole making and punching machine is used to form the hole on the frame, so the complete frame can be fixed on the base frame.
Hole Making Efficiency and Quality
The hole making and punching machine is using hydraulic force. It will takes about 25-30sec to complete the complete process.
a. Pressing heads with pressing mold
b. Hydraulic station
c. Punching head locating panel
Left-right, forward-backward adjustable loacing panel can make the punching position in a wider using range.

High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique 9High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique 10

IBC Cage Base Frame Welding Machine
The base frame welding machine design adopts horizontal structure and 7 welding heads for completing the welding of base frame.The operator only need to load and unload the product. The machine will do the welding automatically.
Product Features:
1. The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only need to load.
2. Welded pallet will be unload automatically. The machine will do the welding automatically.
3. It adopts 3 sets of MF DC 250KVA power. The machine helps to increase product quality and production rate, lower the production cost.
4. Solve the problem of unstable welding quality caused by manual work. Higher production rate and automation level.

Product Name
IBC frame production line
Style
single row /double row
Max welding width
1200mm
Max welding length
4250mm
Brand
Hwashi 
Colour
blue/yelllow/custom
Equipped Power
350kVA/400kVA

Place of Product

Zhejiang Province,China
Voltage
3p 380V
Material
Galvanized Pipe
Tickness of the pipe
1-2mm
duty cylce
20%
Diameter of the pipe
14-20mm
Frequency
50HZ/60HZ
pipe loading method
manual/2 labors
Cable size
≥70mm3
working capacity
350-450(480-550) pcs/8 hours
air pipe size
G1
labor demand
2-3 labors
Water pipe size
G1 1/4

Product Features-Tank Sending System:
1. This system is suitable for factories that separate the blowing machine workshop and the cage workshop.
2. The test tanks are transported by the conveyor to the cage workshop. No human intervention required.
3.Tank Sending System
4.IBC Bended,Clinching and Punched Cage Placement Area
5.Welded Pallet Stocking Area
6.Auto Pallet Assemble Path
7.Pallet Welding
8.Rotating Cage and Pallet Assemble AreaSafe Passage
9.Pallet Plate Stocking Area/ Auto Feeding

High-Speed Production Automatic Cage Welding Machine with Bilateral Piano-Style Welding Technique 11

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