Name: IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight
Brand: GUANGDONG HWASHI TECHNOLOGY INC.
SKU: .WL-SQMF.160K
Price: 375,005.00 USD
Availability: InStock

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IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight

60 Seconds Per Cage Cycle Time IBC Cage Automatic Production Machine

ISO9001 Certified IBC Welding Machine

2000kg Weight IBC Frame Production Line

Place of Origin:

China

Brand Name:

HWASHI

Certification:

CE/CCC/ISO

Model Number:

.WL-SQMF.160K

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Product Details

Certification:

ISO9001

Weight:

2000kg

Warranty:

12 Months

Specification:

CE/CCC

HS Code:

Standard Export Packing

Payment & Shipping Terms

Minimum Order Quantity

1 set

Price

negotiation

Packaging Details

sea worthy wooden package

Delivery Time

60 working days after received your payment

Payment Terms

L/C,T/T

Supply Ability

50 sets per month

IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight

Get Best Price

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Fully Automated IBC Cage Automatic Production Machine with CE/CCC Certification and 60 Seconds Per Cage Cycle Time

Get Best Price

Video

Fully Automated IBC Cage Production Machine with Precision Engineering and CE/CCC Certification

Get Best Price

Video

IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight

Get Best Price

+86-13380655800

export_trade@hwashi.com

86-752-3528326

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Product Description

IBC Cage Automatic Production Machine

Complete automated solution for Intermediate Bulk Container cage manufacturing with 60-second cycle time, ISO9001 certification, and 2000kg capacity

Advanced Automated Production System

The Hwashi IBC Cage Automatic Production Machine represents the pinnacle of manufacturing innovation, combining advanced automation technology with precision engineering to deliver a complete solution for Intermediate Bulk Container cage production. This state-of-the-art system transforms raw materials into high-quality IBC cages through a fully integrated, automated process that ensures exceptional quality, maximum efficiency, and significant cost savings.

Key Production Features

Fully Automated Production Line

Integrated system combining automatic welding, mesh unloading, bending, locking, hole making, and punching processes
Requires only 3-4 operators for complete operation
24/7 continuous operation capability
80 cages per hour production rate

Precision Engineering

Multiple welding heads operating simultaneously with CNC technology
6-7 welding heads for uniform results
±0.1mm dimensional accuracy
60 seconds per cage cycle time

AI-Powered Quality Assurance

Intelligent defect detection system with real-time monitoring
Automated parameter adjustment for consistent quality
Real-time analytics and performance monitoring

Main Weld Frame Technology

Four sets of MF transformers regulate six sets of welding electrodes, ensuring optimal welding quality for each welding point. The bilateral piano-style welding technique expedites the welding process significantly, completing each metallic grid mesh within one minute. The design incorporates upper and lower air cylinders to guarantee flat welding positions, while screw-designed welding electrodes enhance durability.

Six-Head IBC Frame Automatic Welding Machine

The welding power system features four sets of advanced MF DC power sources, enabling simultaneous welding at six different spots. A dual-layer fixture feeder enhances operational efficiency - while one fixture is actively engaged in welding, the other can seamlessly load materials.

Flat Tube Mesh Welding

The welding apparatus transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 60 seconds.

Vertical Double Station Bending Machine

The IBC cage frame dual-station bending machine guarantees high precision in bending, stable operations, and remarkable efficiency, transforming flat mesh into precisely squared frames in 20-25 seconds.

Bending System Components

CNC processed bending beam ensures precise bending angles
Each mold adjustable upward and downward by 3mm for increased bending range
120 degree mold design ensures smooth bending angles

Robust Machine Frame

The machine frame features a robust rectangle design with thicker steel columns and a door-shaped cover panel, ensuring exceptional firmness and stability.

Hydraulic Pressure System

Specifically designed for bending pallet tank meshes, the IBC bending machine shapes them into rectangular frames with precise dimensions of (1200±5mm)*(1000±5mm).

IBC Cage Frame Locking Machine

Meticulously crafted as a cohesive unit, boasting exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency.

Locking Efficiency and Quality

Adjustable clinching arm tailored to different IBC metallic cage designs
Hydraulic and pneumatic design enhances machine efficiency
Engineered for automatic joining of the two sides of the pipe
Hydraulic clinching mold creates tight clinching spots to prevent cracking
Hydraulic pressure station with auto-sending device ensures smooth production

Hole Making and Punching Machine

Used to form holes on the frame so the complete frame can be fixed on the base frame. The hydraulic-powered process takes about 25-30 seconds to complete.

Hole Making System Features

Pressing heads with pressing mold
Hydraulic station with precise control
Punching head locating panel for accuracy
Left-right, forward-backward adjustable panel for wider positioning range

Base Frame Welding Machine

The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only needs to load and unload the product while the machine performs automatic welding.

Base Frame Welding Features

Horizontal structure with 7 welding heads for base frame welding
Automatic unloading of welded pallets
3 sets of MF DC 250KVA power for increased quality and production rate
Solves problem of unstable welding quality caused by manual work
Higher production rate and automation level

Technical Specifications

Product Name	IBC frame production line	Style	single row / double row
Max welding width	1200mm	Max welding length	4250mm
Brand	Hwashi	Colour	blue/yellow/custom
Equipped Power	350kVA/400kVA	Place of Product	Zhejiang Province, China
Voltage	3p 380V	Material	Galvanized Pipe
Thickness of the pipe	1-2mm	Duty Cycle	20%
Diameter of the pipe	14-20mm	Frequency	50HZ/60HZ
Pipe loading method	manual/2 labors	Cable size	≥70mm³
Working capacity	350-450(480-550) pcs/8 hours	Air pipe size	G1
Labor demand	2-3 labors	Water pipe size	G1 1/4

Tank Sending System

Suitable for factories that separate the blowing machine workshop and the cage workshop
Test tanks transported by conveyor to cage workshop with no human intervention
Includes IBC Bended, Clinching and Punched Cage Placement Area
Welded Pallet Stocking Area
Auto Pallet Assemble Path
Pallet Welding and Rotating Cage Assembly
Pallet Plate Stocking Area with Auto Feeding

Why Choose Hwashi?

20+ years of experience in welding and automation technology
ISO 9001 certified and CE approved for international quality standards
24/7 technical support and comprehensive after-sales service
Customizable solutions tailored to your specific production needs
Industry 4.0 ready with IoT integration capabilities

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