Hwashi Automatic Multiple Head Wire Mesh Spot Welding Machine
The Hwashi Automatic Multiple Head Wire Mesh Spot Welding Machine is a high-performance industrial equipment engineered specifically for mass production of shopping cart wire mesh components. Integrating advanced automation technology and precision welding mechanics, this machine delivers consistent weld quality, high throughput, and reliable operation to streamline the assembly of shopping cart frames, baskets, and mesh partitions.
Advanced Welding Technology
At the core of this machine lies Adaptive Welding Technology, which intelligently adjusts welding parameters (current, pressure, duration) in real time based on wire mesh thickness, material, and surface conditions. This eliminates welding defects and ensures consistent weld strength (shear strength ≥ 350MPa) across every spot—critical for shopping carts' load-bearing and durability requirements.
High-Efficiency Production
Equipped with multiple independent welding heads (configurable from 4 to 8 heads), the machine enables simultaneous spot welding on multiple wire mesh nodes. Compared to single-head machines, it boosts production efficiency by 200%+, reducing processing time of a single shopping cart wire mesh component from 5 minutes to under 2 minutes.
Precision and Customization
The machine features a high-precision positioning system (±0.1mm repeatability) and customizable wire mesh clamping fixtures, supporting quick switching between different shopping cart models. Automated feeding and unloading modules minimize manual intervention, reducing labor costs by 40%+.
Operational Reliability
Built with a rugged steel frame and water-cooled welding transformers, the machine ensures continuous 24/7 operation without overheating. The user-friendly HMI interface allows easy parameter setting, production data monitoring, and fault diagnosis, while remote maintenance support via Hwashi's cloud platform reduces equipment downtime.
Key Machine Features
Intelligent Welding Control System
Automatic welding by inputting coordinate data of welding position, welding current and other parameters
Welding Heads and Fixtures
Processing and design according to the drawings of each wire shelf product (customized)
Automatic Wire Filling System
Put precut straight wires into the hopper, and the system automatically fills wires into the fixture to increase efficiency and reduce labor
Automatic Double-layer Feeder
Simultaneous wire loading and welding processes with automatic fixture exchange to maximize production efficiency
Complete Production Line Solutions
Wire Flattening and Cutting Machine
Processes round wire into flat wire, automatically feeding round wire and cutting to required length. Converts 8mm wire coil into 12x3mm flat wire strips
High Speed Wire Straightening and Cutting Machine
Batch production of 2mm to 4mm wires with 5x faster speed than conventional machines, increasing production rate and reducing labor costs
Wire Frame Bending Machine
Bends flat or round wires into square shape wire frames, capable of bending multiple wires simultaneously to increase production rate
Wire Frame Butt Welding Machine
Configurable welding heads based on mesh width requirements, with individual program and current settings for each welding head
Wire Frame Double T-Butt Machine
Welds cross bars to wire frames with double head design for increased production rate. Optional automatic moving and welding applications available
Wire Edge Trimming Machine
Trims wire edges from wire frames after welding to create clean, smooth surfaces on finished products
2D Wire Handle Bending Machine
Bends wire handles for 2-6mm wires, capable of creating any shape without changing molds
3D Wire Bending Machine
Bends wires into 3D shapes for 2-6mm or 3-8mm wires, creating complex 3D shapes without mold changes
Professional Support
Backed by Hwashi's professional after-sales services including on-site installation, operator training, and 18-month warranty, this Automatic Multiple Head Wire Mesh Spot Welding Machine empowers shopping cart manufacturers to enhance product quality, scale production capacity, and gain competitive market advantages.
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