Name: Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line
Brand: GUANGDONG HWASHI TECHNOLOGY INC.
SKU: WL-SQ-MF160Kx2
Price: 375,000.00 USD
Availability: InStock

Home > products > Condenser Welding Machine >

Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line

Place of Origin:

CHINA

Brand Name:

HWASHI

Certification:

Model Number:

WL-SQ-MF160Kx2

Request A Quote

Product Details

Product Name:

Refrigerator Wire Tube Condenser Production Line Machine Welding Bending Machine Metal Wire Processing

Dimension(L*W*H):

5000x2400x2200mm

Weight:

2500KG

Effective Welding Width:

600-1000mm (customized)

Warranty:

1 Year

Transformer:

MF DC Transformer

Payment & Shipping Terms

Minimum Order Quantity

1 set

Price

Negotiation

Packaging Details

Sea worthy wooden package of PVC Film for FCL

Delivery Time

30 - 60 working days after received your payment

Payment Terms

L/C,T/T

Supply Ability

50 sets per month

Automatic Ironing Board Rack Production Line with Fully Unmanned Operation, Patented Clamping System, and Multi-Point Welding

Get Best Price

Video

Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line

Get Best Price

Video

Compact Condenser Welding Machine Designed for Easy Integration into Refrigeration and Air Conditioning Assembly line

Get Best Price

Video

Wire Tube Condenser Welding Machine Featuring Automated High Speed Welding and Adjustable Effective Width for Production Line

Get Best Price

+86-13380655800

export_trade@hwashi.com

86-752-3528326

Contact Now

Product Description

Automated High Speed Condenser Welding Machine with Adjustable Effective Width

The Automated High Speed Condenser Welding Machine is a gantry-type multi-head spot welding system engineered for high-volume wire-on-tube (WOT) condenser manufacturing. Designed specifically for refrigerator, freezer, and commercial refrigeration production lines, this machine delivers precise, consistent wire-to-tube welds at industrial scale.

Equipped with multiple synchronized welding heads and a servo-driven double-layer feeding system, the machine executes the entire welding cycle automatically after material loading—from wire positioning to multi-point simultaneous welding and fixture exchange. The adjustable effective welding width accommodates a wide range of condenser panel sizes, eliminating the need for dedicated tooling changes between product specifications.

Key Advantages

Fully Automated Welding Cycle

Once the operator loads materials and presses start, the machine executes the complete welding sequence autonomously. The dual-layer feeding system allows one fixture to be loaded while the other is being welded, enabling uninterrupted batch production.

Adjustable Effective Welding Width

The welding width is freely adjustable to accommodate various condenser specifications without mechanical modification, reducing capital investment and floor space requirements.

Multi-Head Gantry Welding System

Multiple welding heads operate simultaneously, dramatically reducing cycle time. Each head features individually controllable welding parameters for uniform quality across the entire panel.

Intelligent Welding Parameter Management

101 stored welding models with quick-change capability
3 selectable pressurized curves for different material combinations
PLC-controlled with color touch screen HMI
Password-protected parameter storage

Superior Weld Quality with MFDC Power

Precise, fast current adjustment with minimal thermal impact
Higher power factor (0.85-0.90) reducing energy consumption
Three-phase balanced load with minimal grid interference
Maximum secondary short-circuit current up to 40 KA

Voltage Stability Under Factory Conditions

Built-in network voltage floating compensation ensures that when input power fluctuates within ±10%, the secondary output voltage remains within ±3% of its set value—critical for maintaining consistent weld quality.

Technical Specifications

Parameter	Specification
Model	WL-SQ-150K×2 (Customizable)
Input Power	Three-phase 380V±10% 50/60Hz
Rated Capacity	150 KVA × 2 (Customizable: 100KVA, 160KVA)
Rated Duty Cycle	50%
Maximum Secondary Short-circuit Current	40 KA
Effective Welding Length	1500 mm (Customizable up to 2000 mm)
Effective Welding Width	600 mm (Customizable: 600-1200 mm, dual-zone available)
Control Mode	PLC + Touch Screen HMI
Cooling System	Water-cooled (transformer, thyristor, electrodes)

Applications

Industry	Typical Products
Household Refrigerators	Wire-on-tube condensers, skin condensers
Commercial Refrigeration	Display cooler condensers, bottle cooler condensers
Freezers	Chest freezer condensers, upright freezer condensers
Air Conditioning	Condenser panels, evaporator coils
Heat Exchangers	Wire-on-tube heat exchangers for HVAC applications

Weldable Materials

Steel wire to Bundy tube (邦迪管)
Steel wire to steel tube
Copper wire to copper tube
Aluminum wire to aluminum tube (with proper electrode selection)

Production Workflow

Load wires onto the first-layer fixture via magnetic wire filling device
Place serpentine tube onto the wires
Load top-layer wires over the tube
Press start — machine executes automatic welding cycle
Auto fixture exchange — while one fixture is being welded, the other is being loaded
Unload finished condenser and restart cycle

Production Line Components

High-speed wire straightening and cutting machine
Tube straightening and cutting machine
Tube bending machine
Automatic condenser welding machine
Additional equipment: tube end expanding/shrinking machine, condenser folding machine

We design complete production lines based on your product drawings and efficiency requirements. Simply provide your specifications, and our engineers will develop the optimal solution.

Wire Tube Condenser Production Process

Dual-fixture system allows simultaneous welding and loading operations. While one fixture undergoes welding, operators load materials onto the second fixture, with automatic fixture exchange to maximize efficiency.

Complete Production Line Solutions

Tags：

Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line

Automatic Ironing Board Rack Production Line with Fully Unmanned Operation, Patented Clamping System, and Multi-Point Welding

Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line

Compact Condenser Welding Machine Designed for Easy Integration into Refrigeration and Air Conditioning Assembly line

Wire Tube Condenser Welding Machine Featuring Automated High Speed Welding and Adjustable Effective Width for Production Line

Condenser Wire Welding Machine

Refrigerator Condenser Wire Mesh Welding Machine

Wire Straightening and Cutting Machine