HW-AM1000S Wire Deck Shelving Welding Machine 1000mm Width Step Beam Deck Line

Wire Deck Shelving Panel Welding Machine

The HW-AM1000S is a 1000mm wire deck welding machine for pallet rack and step beam shelving systems built for US and Canadian rack manufacturers and warehouse equipment distributors selling into distribution centres. It combines a rigid stress-relieved frame, a 120 kVA medium frequency DC welding transformer and a PLC touchscreen HMI, so a single operator can hold consistent nugget strength across a full shift.

Why Buyers in the Americas Choose This Model

• Deck panels sized for standard 42 inch and 48 inch step beam depths used across US warehouses.
• Automatic support bar insertion produces a sale ready deck with no secondary welding.
• Uniform weld nuggets protect powder coating adhesion on finished decks.
• Compact footprint fits inside an existing rack fabrication bay.
• Tools and manuals supplied in imperial units for North American operators.

Built-In Customization Capability

• Deck depth, width and waterfall edge design built to your racking catalogue.
• Optional mixed head spacing for decks combining dense and open mesh zones.
• Custom stacking rack for powder coat line handling.
• Machine can be configured for 220V 60Hz Mexican and Colombian plants.

Technical Specifications

Typical Applications

• Pallet rack wire decking
• Step beam shelving decks
• Supermarket and retail backroom rack decks
• Industrial storage cage base panels

Custom Order Workflow

1. Send us your mesh drawing, panel size, wire diameter and target output per shift.
2. Our engineers return a tooling layout, cycle-time estimate and a fixed quotation within 48 hours.
3. Confirm the layout, then we machine the electrodes, fixtures and wire feeding rails for your mesh only.
4. Pre-acceptance video test with your wire sample, then seaworthy packing and container loading plan.

Delivery, Compliance and Service

Machines are wired to the destination grid on request: 480V/60Hz three phase for the United States and Canada, 440V/60Hz for Chile and Peru, 220V/60Hz single or three phase for Mexico, Colombia and Brazil. Control cabinets ship with English and Spanish HMI screens, a full electrical schematic and a spare-electrode kit. Certification documents for CE, CCC and ISO 9001:2015 are supplied with the shipping documents, and 24-hour remote technical support is available in English and Spanish.

Ask for a customized proposal today and we will match the machine, tooling and packing to your exact panel program.